I recently found a 3-Mode Regulated Circuit Board for Cree MC-E and SSC P7 LEDs (SKU 1217) sold by Shiningbeam.com that advertises an output current of 2500 mA on high. It has only three modes: high, medium and low. The 17mm diameter of the board is a direct fit in many pills, including a lot of P60s and the Ultrafire C2. I used one of the boards to improve a DealExtreme P60 MC-E drop-in.
I had another of the Shiningbeam boards and a quad die Cree MC-E LED, so I decided to put them in my other Ultrafire C2.
I soldered the LED to a trimmed down DealExtreme Star Connection and Heatsink for Cree MC-E LED Emitters – Parallel (SKU 16545). I’m not sure why they call it a parallel board, because each die is separately addressable with the connections on the board. I soldered all the anodes together and all the cathodes together, so it would run in parallel.
With a fully charged Li-Ion 2400 mAh battery, I measured the current at a little over 2700 mA through the tailcap. After five minutes, the flashlight was hot, but not so hot that I couldn’t touch it. It also dimmed slightly from initial turn-on but it is still brighter than my P60 MC-E mod.
With a McClicky switch in the tailcap, this is a really nice, bright flashlight now.
The DealExtreme P60 size drop-in works with 2.7V~4.2V – a single Li-Ion 18650 battery, single RCR123A battery or CR123A battery. There is also a not too low level mode and annoying strobe mode. In the Surefire 6P host (about 5.2″ long – 13.2 cm), the DealExtreme Cree MC-E drop-in is an extremely bright flashlight in a small package. There is an extensive list of similar sized flashlights that use P60 size drop-ins in this Candlepowerforums.com thread.
DealExtreme seems optimistic in their description of the MC-E drop-in brightness as 410 lumens. It has more flood and less of a hot spot than the Malkoff M30. For comparison, my Malkoff Devices M30 output is rated at a realistic 235 lumens. My SSC P7 mod, inspired by jirik_cz, gives me the feeling that I am seeing everything. If not for the $125 USD cost, I would be all over the Malkoff M60 MC-E (NLA).
In my flickr set below, there are beamshots comparing the Cree MC-E, Cree XR-E and SSC P7. I centered the beam of each light on the scrawny tree against the fence.
In the Home Made and Modified Lights section, jirik_cz modded his Ultrafire C2 flashlight with a SSC P7. For power, he used a Li-Ion 18650 3.7V battery directly driving the LED. It is a simple and elegant mod.
I happened to have a spare Ultrafire C2 flashlight waiting for a great idea like jirik_cz’s mod. I already had the P7 emitter (C bin) mounted on a heat sink base. An advantage of having the P7 emitter on a heat sink base is that the positive base of the bare emitter is isolated from ground.
I used a Dremel to enlarge the Ultrafire pill so the P7, on some heat sink compound, fit perfectly.
For the positive battery contact side of the pill, I stripped a 17mm diameter circuit board and soldered the LED leads to it. To accommodate the larger diameter LED, (the Ultrafire C2 uses a Cree XLamp® XR-E LED), I enlarged the hole in the reflector with a reamer.
Thanks to jirik_cz, now I have a 5″ (130mm) long flashlight that is a bright as my Roar of the Penguin.
In an endless quest for brighter LEDs for my flashlight modding, I received some LEDs today that I ordered from DealExtreme.com. DealExtreme is a Hong Kong based vendor that sells DIY flashlight parts, among a lot of other (some interesting, some not) – junk.
Seoul Semiconductors says, “(the) Z-Power LED P7 series is single LED package providing the world highest brightness of 900 lumens and the efficacy of 90 lumens per watt to replace the conventional bulbs.”