Eddy Merckx Professional – Molteni Team colors

Eddy Merckx Professional resprayed by Cyclart

Campagnolo Chorus Carbon Ergo Shifters

Campagnolo Chorus Carbon Ergo Shifters

Though it is nearly 2014, I just installed “modern” shifters on my De Rosa – 8 speed Campagnolo Chorus Carbon Ergo Shifters that were first released in the mid-90’s. I am catching up. At this rate, I should be fitting a Campagnolo 11 speed setup on my De Rosa around 2028.

I bought these shifters on eBay and when I took them apart to rebuild them, I saw that the right spring carrier was broken into two pieces. I bought the current version of the spring carrier at my local bike shop and with a Dremel cut-off wheel, modded them to fit.

I had previously been using Campagnolo Record SL-01RE CG downtube shifters. With my last rear wheel build, I graduated from a 7 speed freewheel to an 8 speed Campagnolo Chorus freehub. My Campagnolo Syncro shifters only had a 7 speed insert and with CT cranks (50-34), I was spinning out of gears at about 30 mph. I wasn’t using the smallest rear cog because I needed the largest cog to get up hills. Now I can use all the gears in the freehub and don’t start spinning out until I reach 35 mph.

On my first ride, I only reached for the no-longer-there downtube shifters three times.

Modifying a Campagnolo Cog

Grinding the splines on a Campagnolo 10 speed compatible cog
Grinding the splines on a Campagnolo 10 speed compatible cog

After building a new wheel and acquiring a new 13-26 Campagnolo Record 8 Speed Ultra Drive cassette, I needed to change the cog in the final position from a 26 tooth to something larger so I could have a lower gear for hills. My normal ride has a Category 3 climb, according to the Tour of California’s rating of bike climbs. There is also a short 9.5% grade that I dread every time I get there, so the extra 2.6 gear-inches makes a difference.

I couldn’t find an 8 speed Campagnolo cog larger than a 26 tooth but there seemed to be Miche (Campagnolo 10 speed compatible) cogs with 27, 28 and 29 teeth for sale on eBay. According to every source I found, Campagnolo 10 speed cogs would not work on an 8 speed hub, mainly because the splines are deeper and there is a stepped-ridge on one of the splines. That’s where the Dremel cut-off wheels come in. After a few minutes with the cut-off wheel and some chamfering of the splines with a file, the 10 speed cog was now 8 speed compatible.