Flashlight Reflector Re-Silvering

Posted by Mr. Leslie Wong On September - 19 - 2010
E2E bezel with reflector surface removed
E2E bezel with reflector surface painted with chrome paint
 
E2E bezel with reflector surface with silver leaf
Beam shot 6 feet from wall, automatic white balance
 

The beam from my Veleno Designs E-Series LED drop-in my Surefire E2E had a green tint. I replaced it with a neutral tint Cree XP-G LED and the beam still had a green tint. Some people commented that the green tint was caused by the stock Surefire reflector.

Instead of buying a new E2E head, I removed the factory reflective coating on the head with solvent and tried using “chrome” paint to re-coat it. The Krylon Metallics Bright Silver (1401) paint was not reflective enough to be used as a flashlight reflector. With the E2E reflector six feet away from a white wall, the bulb just threw a giant white circle with no hot spot.

Next I tried Mona Lisa Silver Leaf. The leaf material comes in booklets of 25 (5.5″ x 5.5″) sheets. I used Gold Leaf Adhesive Size on the E2E head before applying the leaf. The size is a water-based adhesive that dries to a light tack before the leaf is applied.

The silver leaf is so thin that picking up part of a sheet will tear it. I just tried to get a large enough piece to cover the reflector then I burnished it lightly. There were some creases in the leaf, but since I wasn’t trying to get an absolutely mirror finish, the imperfections weren’t a problem. The reflector with the silver leaf has a nice hotspot. I’m not sure how the size (adhesive) will hold up to the heat.

Leave a Reply

Sponsored Links

Tag Cloud

About Me

I like art, backpacking, barbecue, bicycling, cars, cigars, computers, cooking, eating, electronics, fly fishing, friends, golf, jazz, movies, museums, photography, r/c cars, reading, restaurants, scotch whiskey, horology, softball, skiing, slot car racing, tennis, the internets and travel.

Twitter

    Photos

    Sam Wo RestaurantCampagnolo C Record Rear DerailleurCampagnolo Super Record Rear DerailleurCioppino - Tadich GrillSamsung Galaxy Nexus GT-I9250Incipio feather Ultralight Hard Shell Case for Samsung Galaxy NexusCownose ray1959 Ferrari 250GTDucati 750 F1 DesmoLancia Aurelia B24Lancia Aurelia B24Intermeccanica Italia